June 21, 2017, the company received a product drawing of filter tube silicon rubber plug from Dongguan Maihua Electronic Technology Co., Ltd, starting a successful model from plan communication of both sides to product design, model development to sample making.
Upon receiving original drawing of the product the engineering department immediately made an assessment and analysis, finally concluding that current product design plan has no problem for our process, but opening mold risk will be very high,there will be opening mold line on product surface, influencing product appearance. At the same day we drove to Maihua company to discuss product design plan together with colleagues of their development department, providing our product design plan for the customer. Without changing original function and appearance of the product, we changed original folding scheme to direct connection design scheme, achieving design requirement of the product by using softness and elasticity of silicon rubber to overturn after forming.
After changing product design, mold structure becomes more simple, the cost is lower, effectively lowering opening mold risk of mold. In order for higher safety, we suggest the customer to make a trial mold with a die a cavity first to test feasibility of the scheme. After hearing our scheme the customer also agreed very much, finally both sides reaching consensus. One week later the trial mold of filter tube silicon rubber plug was made, and we made 30 samples for free on request of the customer. Finally the real product total meets requirement of product design, the customer is very satisfied when receiving the sample. Next we made mass production mold and put it into mass production successfully. Thus we have a full success in production of filter tube silicon rubber plug product for Maihua.
Devoted to silicon rubber product for 23 years, Yongyong Silicon Rubber provides expert consultative service from material development, mold development to product manufacturing for customers, there are also many similar cases.
